Carriage Motor - Leadshine ISV57

Carriage Motor 
Leadshine ISV57: Precision Motion with Intelligent Control

The Leadshine ISV57 Carriage Motor is a next-generation integrated servo system that brings together power, precision, and intelligent control in a single, compact unit. Designed to meet the demands of industrial automation, digital printing, and high-speed motion systems, this motor offers superior positioning accuracy, smooth operation, and high torque efficiency. Whether used in a printer carriage, CNC machine, or robotic platform, the ISV57 delivers the performance and reliability needed for continuous, high-load applications.

Integrated Servo Technology for Maximum Efficiency

Unlike traditional stepper motors, the ISV57 combines a 57mm hybrid stepper motor with an integrated servo driver and encoder. This fusion eliminates the need for an external driver and control cables, simplifying installation and reducing system complexity.

The motor continuously monitors its position through a built-in 1,000-line incremental encoder, enabling real-time feedback and automatic correction of missed steps. This results in smooth, stable motion with excellent speed and torque characteristics — even under dynamic load conditions.

With closed-loop control, the ISV57 achieves the responsiveness of a servo system while maintaining the cost-effectiveness of a stepper solution.

Compact Design with Powerful Performance

Despite its compact frame, the Leadshine ISV57 Carriage Motor delivers impressive performance. The motor offers up to 2.2 N·m of holding torque and supports high acceleration rates without vibration or resonance. Its integrated electronics and robust housing make it ideal for confined environments where reliability and space efficiency are critical.

The motor’s built-in motion control allows direct communication with PLCs, controllers, or other automation systems through standard industrial interfaces. This simplifies wiring, saves control cabinet space, and reduces the potential for electromagnetic interference — ensuring smooth, stable operation even in demanding production lines.

Designed for Digital Printing Applications

The ISV57 is widely used as a carriage motor in digital UV and solvent printers, where precision movement is crucial for printhead alignment and image accuracy. Its closed-loop servo control guarantees exact positioning during fast reciprocating movements, minimizing print banding and ensuring consistent results across the entire print area.

Because the motor operates quietly and efficiently, it contributes to a smoother printing process and extended machine lifespan. The internal encoder ensures accurate feedback to the printer’s control system, maintaining synchronization between the carriage, printhead, and media feed system.

Intelligent Control and Connectivity

The Leadshine ISV57 integrates advanced motion control functions that can be configured via Leadshine’s tuning software. Parameters such as acceleration, speed, current limit, and smoothing filters can be adjusted to match specific application requirements.

The motor supports RS-232 and RS-485 communication, making it easy to connect with most industrial controllers and PLCs. It can operate in several control modes — including position, velocity, and torque mode — offering flexibility for different automation tasks.

Built-in protection features, including over-voltage, over-current, position error, and over-temperature alarms, safeguard both the motor and the connected system from damage, ensuring reliable long-term operation.

High Accuracy and Smooth Motion

With its closed-loop system, the ISV57 automatically compensates for position errors that can occur due to mechanical load or speed variations. The encoder feedback ensures consistent performance, preventing missed steps and vibration that often occur with open-loop motors.

This precision makes it ideal for applications where smooth, accurate motion is critical — such as printing, laser engraving, textile machinery, and packaging equipment. The motor delivers high torque at low speed and maintains stable motion even at higher RPMs, offering flexibility across different types of mechanical setups.

Energy Efficiency and Low Heat Generation

Traditional stepper motors can run hot due to constant current supply, even when idle. The Leadshine ISV57 eliminates this inefficiency by adjusting the current dynamically based on load requirements. This results in lower heat output, reduced power consumption, and longer component life.

By optimizing energy use and minimizing thermal stress, the ISV57 contributes to more sustainable, low-maintenance operations — a valuable advantage in round-the-clock production environments.

Easy Installation and Maintenance

The plug-and-play design of the ISV57 simplifies system setup. Because the servo drive is integrated directly into the motor, wiring complexity is significantly reduced. Fewer components mean fewer failure points, and maintenance becomes easier and faster.

Standard connectors for power and communication make the motor compatible with a wide range of existing equipment. Once installed, the motor can be fine-tuned through software for specific performance requirements, without mechanical adjustments.

Technical Specifications (Key Features)

Reliable Performance in Demanding Environments

The Leadshine ISV57 Carriage Motor is engineered to operate under tough industrial conditions. Its rugged construction and advanced thermal management make it suitable for environments where temperature fluctuations and long duty cycles are common.

Whether it’s integrated into a digital printer or part of a high-speed assembly line, the ISV57 ensures consistent performance, precise movement, and reliable feedback. Users benefit from reduced downtime, lower maintenance costs, and improved overall machine efficiency.

Applications and Industry Use

This motor is ideal for a wide range of applications, including:

• UV and solvent printer carriages

• CNC milling and engraving machines

• Textile and embroidery systems

• Laser marking and cutting equipment

• Automated labeling and packaging machines

• Robotics and linear motion systems

In each of these areas, the ISV57 delivers precise, repeatable motion — a must-have for industries where quality and accuracy define output value.

Why Choose the Leadshine ISV57 Carriage Motor

• Integrated servo drive for easy setup

• Real-time position feedback for high accuracy

• Compact, durable, and efficient design

• Compatible with major control systems

• Energy-efficient and low-maintenance

• Proven reliability for industrial-grade performance

Conclusion Carriage Motor

The Leadshine ISV57 Carriage Motor is a smart choice for anyone seeking a compact, high-performance motion solution that combines the intelligence of a servo with the simplicity of a stepper. Its advanced feedback control, robust design, and flexible connectivity make it ideal for modern automation and digital printing environments.

By delivering precision motion, reduced maintenance, and consistent results, the ISV57 helps businesses achieve smoother operations and higher productivity — every single day.

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